Carbon Fiber NOW​ Agenda
Carbon Fiber 2020
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**Sessions, speakers and times are subject to change.  Registration is open.  Click here to reserve your spot NOW.  
Blue diamonds represent sessions that are part of the UAMMI Crosstalk event. 
*Please note that all sessions, speakers and times are subject to change. All times are listed in EST(U.S. & Canada)

Wednesday, November 18th, 2020
​11:00 am 🔶Opening Statement 
  • Scott Stephenson, CompositesWorld
Opening statement of the event. 
11:15 am  🔶A View From Wall Street-The Outlook for Aerospace & Defense
  • ​Ron Epstein, Bank of America
An outlook for both commercial aerospace and defense markets during the COVID-19 pandemic in a Presidential election year. 
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             Register for this and all other CFNOW sessions HERE!
11:45 am 🔶Aerospace Composites Market Outlook
  • ​Peter Zimm, Charles Edwards
Before the COVID-induced downturn earlier in 2020, composites were gaining share over traditional lightweight materials such as aluminum. As production rates stabilize at lower levels than 2019’s, what is the outlook now? Will COVID’s disruption accelerate, slow, or even reverse the tide of adoption by the aerospace industry? Lastly, what are the prospects for still further disruption?
This presentation will provide an outlook on air traffic (in this case highlighting the differences between CFRP intensive widebodies and narrowbodies), production rates (they’ve dropped, will they drop more?), and ultimately aerospace demand for composites, using Charles Edwards’ proprietary raw materials model, as well as commentary on trends that are driving the outlook.


     Register for this and all other CFNOW sessions HERE!
12:15 pm 🔶Trends in Composite Aerostructures
  • ​Curtis Welch, Spirit AeroSystems
Advances in composite aero structures are driven by three primary trends:
  • Advances in design, materials, and processes are enabling more integrated structures
  • Advances in materials and automation technologies are enabling lower cost fabrication processes
  • Implementing the digital thread to improve quality and lowering cost
Spirit advancement in composite aerostructures is secured by leveraging fully integrated structures, advanced materials and continued optimization of the manufacturing systems. Examples over the last decade include 787 Section 41 and A350 S15 large assemblies with differentiated co-cured panel prepreg and automated fiber placement (AFP) technology. For the next decade it is anticipated a next level of architecture integration, performance and cost optimization will be required and therefore new range of technologies are being matured. These include resin infusion processes applied to next generation wing and fuselage structure and leveraging thermoplastics. Spirit’s progress on next generation fuselage architecture and technology as demonstrated by ASTRA (Advanced Structures Technology and Revolutionary Architecture) and how we are incorporating these industrialization improvements into current programs will be discussed. Examples for next level automation and industrialization optimization through exploiting our distinctive capability strategy will also be shared as applied to current products including progress on A320 RTM spoiler. 


    Register for this and all other CFNOW sessions HERE!
12:45 pm - Coffee Break Sponsored by Harper
1:00 pm 🔶Economic and Environmental Assessment of Recycled Carbon Fiber  
  • ​​Frazer Barnes, ELG Carbon Fiber
Sustainability is becoming an increasingly important part of the materials selection process. As new products such as those based on recycled carbon fibre are developed to help meet this requirement, it is important that designers and engineers have information available to allow them to make informed decisions. This presentation will provide an overview of the capabilities of recycled carbon fibre products, and compare their mechanical, economic and environmental performance with existing carbon fibre products. The presentation will be illustrated with actual use cases for recycled carbon fibre products which will highlight the multiple factors that influence materials selection and the consequent economic and environmental impact.]
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     Register for this and all other CFNOW sessions HERE!
1:30 pm 🔶Sustainable Carbon Fiber  
  • ​​Stephen Rawson, R&M International 
Industry panel discussion with representatives from key suppliers/manufacturers of carbon fiber to address the needs of the industry for sustainable carbon fiber. The panel will address the key challenges facing the industry some new technologies on the horizon and the state of the industry in recycling.
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     Register for this and all other CFNOW sessions HERE!
2:00 pm🔶 Large Scale Additive Manufacturing - Scaling for Production Tooling Applications 2020  
  • ​Rick Neff, Rick Neff LLC
The intersection of additive manufacturing and composites is not simple. Composites and additive manufacturing are interrelated in many ways. To start with composite manufacturing is an additive process. We really add layers of fiber and resin to build a part. To many in composites additive manufacturing is an extension of something familiar. 
 
There are many additive manufacturing processes that can use short or long fiber reinforcing. These systems can use thermoplastics, thermoset or even photo cured polymers as a matrix. Fibers can be chopped, tow or non-woven sheets.  

Finally tooling can be 3D printed. There are robotic solutions to print washout tooling. There are tools made of sand. There are large scale tools that are 3D printed from carbon fiber reinforced thermoplastics.  


     Register for this and all other CFNOW sessions HERE!
2:30 pm - Coffee Break Sponsored by Harper
2:45 pm 🔶Implementation, Use, and ROI of IIoT and AI Technologies in Composites Manufacturing for the New Now​  
  • ​​Avner Ben-Bassat, Plataine Inc. 
Facing unprecedented times of global uncertainties, advanced manufacturers must examine methods to support complex programs at lower costs. Smart factory, where cyber-physical production processes and systems are automatically communicating with each other using the Internet of Things, opens a new horizon of possibilities for these advanced manufacturers. 

     Register for this and all other CFNOW sessions HERE!
3:15 pm 🔶Optimization and Evaluation of Hybrid Composites Process Routes by Advanced Simulation Approaches  
  • ​​Benedikt Fengler, SIMUTENCE GmbH
Carbon fiber reinforced composite materials reveal a particularly high lightweight potential, due to their excellent weight-specific material properties and their capability to be tailored to specific applications. Thereby, thermoforming of thermoplastic tapes and the combination with thermoplastic back-injection molding, reveal great potential for large volume production of structural components, due to low cycle times, recyclability, and material efficiency. The manufacturing of composite materials, however, involves different challenges. These challenges can be met within the developments of Industry 4.0 through a continuous and functional virtual process chain, which includes a digital twin of production processes employing process simulation.

In this presentation, it is initially outlined how the manufacturability, as well as manufacturing effects of different thermoplastic process routes, can be predicted through process simulation. Subsequently, it is presented how manufacturing effects can be considered in downstream simulation steps, such as warpage or structural simulation, based on a functional virtual process chain (cf. Figure 1). This includes the presentation of novel simulation approaches for thermoforming of thermoplastic PA6-CF tape laminates in combination with back-injection molding. A focus is laid on the prediction of the interaction between the tape laminate and the LFT.

     Register for this and all other CFNOW sessions HERE!
3:45 pm🔶 Automation and Digitalization of Composites  
  • ​Marcus Kremers, Airborne
  • Current challenges for automation
  • How to make automation effective and affordable AND easy to use
  • How to not only automate the manufacturing, but also the engineering of composite manufacturing
  • How to enable a digital factory for composites

      Register for this and all other CFNOW sessions HERE!
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4:15 pm 🔶Closing Announcements 
  • ​​Scott Stephenson & Jeff Sloan, CompositesWorld
Closing announcements for the event, given by our hosts for the week. 
Thursday, November 19th, 2020
11:00 am 🔶Opening Statement
  • ​Scott Stephenson, CompositesWorld
Opening statement of the event.
11:15 am 🔶Urban Air Mobility (UAM) Fan Blade Challenges
  • Swindt Butterfield, UAM
Urban Air Mobility has captured the interest of the public and the composites industry.  Current forecasts for UAM passenger pricing assume low operating costs based on electric propulsion and powertrain simplicity (relative to helicopters), and low vehicle costs based on mass production build rates ranging from 1000 to 10,000 units per year. With most of the 300 startups worldwide embracing distributed propulsion systems employing anywhere from 10 to 30 propellers (or fan blades) per vehicle, the composites industry is faced with the challenge of figuring out how to build aerospace-quality eVTOL fan blades in very large quantities, perhaps up to hundreds of thousands of units per year.
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This presentation will provide a brief overview of some of the Engineering, Manufacturing and Certification considerations associated with UAM fan blade production, with a focus on the trade-offs of various manufacturing approaches.
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     Register for this and all other CFNOW sessions HERE!
11:45 am 🔶Successful Adoption of Thermoplastic Composites
  • Matt Christensen, Oribi Manufacturing
Thermoplastic composites have been highlighted as an important solution for customers who demand lighter, stronger and tougher products.  This discussion will highlight the challenges of adopting CFR-TP’s affordably, for mid-to-high volume applications within Sporting, Industrial, and Protection industry segments.  The goal is to provide a simple guideline of discussion points to address when considering converting parts from metals to composites, and touch on design considerations for complex geometries.” 
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    Register for this and all other CFNOW sessions HERE!
12:15 pm 🔶Carbon Fiber meets Polypropylene: New Opportunities with CF in the field of Thermoplastic Composites
  • Dr. Christos Karatzias, Mitsui Chemicals Europe GmbH
Thermoplastic matrices for composite solutions are becoming increasingly popular in various markets like automotive, aerospace, oil & gas but also in consumer and sports. Thermoplastic composites materials with carbon fibres (CFRTP) based on polar matrices like PA6 have been well developed, whereas non-polar polyolefin based CFRTP (e.g. with PP matrix) still have issues on interfacial surface between carbon fibre and polyolefin matrices, resulting in low durability and low mechanical properties. 

However, CFRTP based on PP have a huge potential to contribute to manufacture an economical, high performance lightweight composite as CF-PP could offer lower densities and higher rigidity combined with a high weight reduction, higher workability for further processing steps as well as outstanding resistance to water absorption and hydrolysis.

With regards to the mentioned challenge of this material combination, a recent composite development of Mitsui Chemicals is focusing on unidirectional tapes based on carbon fibre and polypropylene (TAFNEX & CF-PP UD).
 
Therefore, the first part of the presentation will describe the process and material development in which a special PP-compatible bonding solution for carbon fibers has been new-developed for improved fiber matrix adhesion resulting in higher mechanical properties. In addition, an own modified PP compound as matrix is used, so that the
bonding is further increased and higher application temperatures are possible for a short time. 

In the second part of the presentation developments will be presented where TAFNEX & CF-PP UD has been used in hybrid solutions (e.g. with injection moulding compounds or GF-based organosheets) to enable a cost-effective solution for semi-structural applications. A simulation approach has been developed together with our subsidiary ARRK Engineering using TAFNEX & CF-PP UD to predict the crash behaviour and improve the lay-up of the UD tapes in the part.

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Register for this and all other CFNOW sessions HERE!
12:45 pm - Coffee Break Sponsored by Harper
1:00 pm  🔹CrossTalk: Opening Remarks & Update on Utah's Advanced Materials and Advanced Manufacturing Industry
  • ​​Tulinda Larsen, UAMMI 
Future for Utah’s Advanced Materials and Advanced Manufacturing

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Register for this and all other CFNOW sessions HERE!
1:30 pm 🔹Crosstalk: National Manufacturing Trends / Manufacturing USA Update 
  • Mike Molnar, NIST
As the Director of the Office of Advanced Manufacturing at the National Institute of Standards and Technology (NIST) within the U.S. Department of Commerce, Mr. Molnar will address national trends in manufacturing along with new developments with the Manufacturing USA program. 

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Register for this and all other CFNOW sessions HERE!
2:00 pm 🔹Crosstalk: State of the Composites Industry 
  • Jeff Sloan, CompositesWorld
As the editor-in-chief for CompositesWorld Magazine, a B2B technical trade publication that serves the global composites manufacturing industry, Mr. Sloan will discuss the state of the composites industry along with the latest developments and trends.

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Register for this and all other CFNOW sessions HERE!
2:30 pm - Coffee Break Sponsored by Harper
2:45 pm 🔹Crosstalk: ​Graphene Enabling Advanced Material Applications  
  • ​​Terrance Barkan, The Graphene Council 
As the Executive Director of The Graphene Council, Mr. Barkan will provide an overview of the current range of graphene materials and examples of commercial applications such as: composites (thermosets and thermoplastics), coatings and related applications for increased strength, lightweighting, EMI shielding, heat spreading and more. 

     Register for this and all other CFNOW sessions HERE!
3:15 pm 🔹Crosstalk: ​Vision for Growing the Composites Share of the Global Materials Market
  • Dan Coughlin, ACMA
Fiber reinforced polymer (FRP) composites are among of the worlds most advanced materials, offering lightweight, durable, and energy saving solutions across a wide variety of end-use markets.  Despite these advantages, composite materials represent only about 2% of the total materials market.  This presentation will provide call to action and a blueprint for industry growth, including:
  1. Automation and high rate manufacturing
  2. A supply chain which is easier to navigate for new customers
  3. Outreach and education for engineers and decision makers
  4. Improved recyclability
  5. Engagement earlier in the design and engineering process to maximize the value that composites can provide through function integration and reduced part counts.
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   Register for this and all other CFNOW sessions HERE!
3:45 pm 🔹Crosstalk: ​Composite Adoption Trends in Transport and Energy
  • Julia Attwood, Bloomberg NEF
Low-cost wind power and electric vehicles are accelerating demand for composites. But carbon fiber production has been hit by Covid-19, with its most lucrative clients in the aerospace industry cancelling contracts. This talk will discuss which industries have been the most resilient, and where we expect volumes and prices to go from here.

   Register for this and all other CFNOW sessions HERE!
 4:15  Coffee Break Sponsored by Harper
4:30 pm 🔹Crosstalk: The Role Of Engineered Compounds And 3d Printing In Support Of Industry 4.0 And Manufacturing Competitiveness  
  • ​​Tom Drye, Techmer PM
Tom Drye is Vice President of Emerging Markets, Innovation, and Application Development for Techmer PM, a materials design and solutions provider of custom engineered compounds. Mr. Drye will address the role that engineered compounds (in collaboration with large part additive printers) have played in US manufacturing.  Aspects discussed will be: design freedom, speed, cost, tool management, size, customization, autoclavability, and end-of-life recycling. 

    Register for this and all other CFNOW sessions HERE!
5:00 pm 🔹Crosstalk: ​Find and Be Found:  How to Grow Your Business Through the New CONNEX Supply Chain Tool
  • Alan Davis, i5 Services
In a recent B2B connection event we were able to connect a number of small and medium size manufacturers to a prime defense contractor utilizing the new Connex platform. Come and join us to learn how to find US manufacturers and their capabilities and how to be found by those who are looking for your manufacturing capabilities. We are connecting the US supply chain and we want you to know how you can leverage that to your best benefit. Whether you want to visualize your supply chain, identify threats, gaps or weaknesses in your supply chain, or even identify alternate suppliers there is so much to learn and we hope you will join us.

   Register for this and all other CFNOW sessions HERE!
5:15 pm 🔹Crosstalk: Scaling Success: A Regional & National Collaboration in Advanced Composites Talent Readiness 
  • Wes Hobbs, Davis Technical College ; Joannie Harmon, IACMI
There is currently a workforce gap in the U.S. when it comes to qualified workers in the composites manufacturing field due to a lack of comprehensive composites training and education programs. This gap is expected to worsen in the next 10 years when nearly 30 percent of the manufacturing workforce will retire. Joannie Harmon, IACMI Workforce Director, and Wes Hobbs, National Director for Composites Pathways at Davis Technical College, will discuss a program aimed at preparing U.S. workers for the composites manufacturing industry. Supported by the U.S. Department of Defense (DOD) Office of Naval Research, the Advanced Composites Career Pathways (ACCP) program is designed to build resilience in the industrial manufacturing supply chain.  ACCP is built on a scalable framework to establish a best-in-class composites technician training program in geographic proximities to DOD manufacturing suppliers. ACCP models a successful composites training program at Davis Technical College in Utah to build out similar training programs at multiple community college and training locations across the U.S., strategically located to best serve the DOD domestic manufacturing supply chain.
   
    Register for this and all other CFNOW sessions HERE!
5:30 pm 🔶Closing Announcements 
  • ​​Scott Stephenson & Jeff Sloan , CompositesWorld
Closing announcements for the event, given by our hosts for the week. 
Do you have a group?  We have group rates!  Email Tori Schneller to discuss what type of rate is available for your team!
Register for Carbon Fiber NOW
**Sessions, speakers and times are subject to change.  

Thanks to our 2020 Carbon Fiber NOW Sponsors

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A CompositesWorld and Gardner Business Media Event
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  • About
    • Who's Attending CF NOW!
  • CF NOW Agenda
    • ON-DEMAND Content
    • Speakers
    • Pre-Con Seminar
  • 2020 Sponsors
    • Harper NOW
  • Contact Us